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Re: campy down tube shifters
Hey all, thought I'd share pictures from the conversion of the discussed 10 speed bar-end shifters for use as downtube shifters. No tools are required.
First up, here's what you get out of the box:
- inner cables (and housings)
- (downtube cable stops)
- left and right shifter assemblies
01.jpg
As noted previously, the rubber grips are removable. I suggest removing them while the bar-end plugs are still attached - there will just be more to grip onto. The rubber grips are held in place with glue but slide off without too much trouble.
02.jpg
Once the grips are off, you will see that these are basically earlier-era downtube shifters.
03.jpg
Removing the bar-end plug is simply a matter of undoing the outermost screw.
04.jpg
Set aside the bar-end plug and the coupling (that resembles the downtube shifter boss). Retain the larger copper-colored disc and the 2 smaller washers. If the downtube shifter bosses have been painted over, you will need to remove the paint otherwise the shift levers will not go on fully.
EDIT: In the following picture, the washers supplied with the bar-end levers are placed on the down tube lever boss (without any separately-acquired lever-stops):
05.jpg
EDIT: The picture below shows 2 types of the discussed lever-stops that I have been able to get hold of separately:
09.jpg
EDIT: The lever-stops that I have chosen to use is the type with a round hole and square recess (above; right). Note that the side with the square recess fits onto the down tube lever braze-on:
10.jpg
EDIT: The following picture shows how the same washers are stacked-up along with the newly-acquired lever-stops:
11.jpg
Ensure proper stack-up of the shifter assembly, and take note of the lever orientation relative to the keyed mounting base.
06.jpg
Once the lever assembly is fitted to the frame, the outermost set screw compresses the assembly together. The left/front shifter is similar but with less parts to work with.
EDIT: If using lever-stops and the full stack of washers, it may be necessary to remove the rubber o-ring from the right shift lever set-screw (so enough threads are engaged):
14.jpg
15.jpg
EDIT: The following picture shows the levers without lever-stops. Note that this set-up requires care so as to not over-rotate the levers and cause the cables to go totally slack (caution: slack cables may interfere with the front wheel):
08.jpg
EDIT: The stack of washers and type of lever-stops used were chosen based on how the dog-ear'ed stops line up with the levers. In the pictures below, note how the dog-ears stop the levers just shy of the cable grooves:
12.jpg
13.jpg
Please excuse any part name slip-ups. I will follow up with more pictures once I finish the rest of the assembly, i.e. cables, and derailleurs.
Last edited by Chooey; 12-20-2010 at 04:43 AM.
Reason: Details added for separately-acquired lever-stops
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