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Thread: Rohloff and S&S couplers cable routing quandry

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    Default Rohloff and S&S couplers cable routing quandry

    Hi all,

    Although I built both Rohloff bikes and S&S bikes I've never built a combination. The Rohloffs have always had full outers and the S&S frames have had cable splitters.

    I'm not sure what to do with this one? Any ideas?

    Cheers

    Steven
    Steven Shand
    www.willowbike.com
    Handbuilt Bicycles - Scotland, UK

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    Quote Originally Posted by shand View Post
    Hi all,

    Although I built both Rohloff bikes and S&S bikes I've never built a combination. The Rohloffs have always had full outers and the S&S frames have had cable splitters.

    I'm not sure what to do with this one? Any ideas?

    Cheers

    Steven
    First it depends on the Rohloff you are using, with an EX you have a different cablerun than with the standard.

    With the standard version you only need two open ended split stoppers which will take the cable adjusters (with nuts) on say the seatstay and you can leave the cables with the front section of the frame

    If you use an EX version you could use some open hook cable thingies to secure the cables to the stays. And doesn't somebody offer snapclips to use with hydraulic mounts instead of cableties. Another option is to use split cable stops and short pieces of outer cable, just leaving the inner sheath continuous.
    ____________
    /Marten
    www.m-gineering.nl

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    i would say no to that customer so fast it would make your head spin

    but that's just me
    Steve Hampsten
    www.hampsten.blogspot.com
    “Maybe chairs shouldn’t be comfortable. At some point, you want your guests to leave.”

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    at least now you know Mythos is nasty.

    Quote Originally Posted by shand View Post
    Hi all,

    Although I built both Rohloff bikes and S&S bikes I've never built a combination. The Rohloffs have always had full outers and the S&S frames have had cable splitters.

    I'm not sure what to do with this one? Any ideas?

    Cheers

    Steven
    Nick Crumpton
    crumptoncycles.com
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    "Tradition is a guide, not a jailer" —Justin Robinson
    "Mastery before Creativity"—Nicholas Crumpton 2021

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    Steven,

    I build my fare share of Rohloff SS bikes each year and have designed a system that works very well in three critical areas;

    - Routing and securing the cables cleanly and efficiently
    - Allowing for ease of cable realease for packing and transport
    - Simple yet durable fabrication

    I design the frame with threaded inserts that will accept a 5mm bolt, spacing three across the down tube and two on the inside of the left chainstay. I then machine aluminum plates that are milled to accept the cable housing and recess the insert so the plate sits flush with the tube. The chain stay has two machined plates that extend below the tube and have two holes that allow for a small zip tie to wrap and secure the cables in place.

    Set up requires simply loosening the down tube plates, inserting the cables and tightening down. Two quick zip ties secure the chainstay run.

    When breaking down the frame for packing, unscrew the external shifter box, cut the two zip ties, and loosen the plates. The frame and cable can then be separated and packed. Easy peasy pumpkin squeezy.

    I've attached a pic, if you would like to see more just let me know,

    cheers,

    rody

    PS...thanks Richard for helping me with posting priveleges
    Attached Images Attached Images

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    Sick paint.
    Anthony Maietta
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    "The person who says it can not be done, should not interrupt the person doing it."

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    Quote Originally Posted by hampco View Post
    i would say no to that customer so fast it would make your head spin

    but that's just me
    why? seems like a perfectly sensible request.

    but that's just me :-)
    Steven Shand
    www.willowbike.com
    Handbuilt Bicycles - Scotland, UK

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    Quote Originally Posted by crumpton View Post
    at least now you know Mythos is nasty.
    I've tasted much worse believe me! I did find some nice Ionian Pale Ale though.
    Steven Shand
    www.willowbike.com
    Handbuilt Bicycles - Scotland, UK

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    Rody:

    cheers, we're going for the external cable box and I like your solution. Probably go with something like that. Do you make those cable guides in a batch? I do all my milling on my lathe so I guess I'll get creative.

    Thanks for all the help.

    Steven
    Steven Shand
    www.willowbike.com
    Handbuilt Bicycles - Scotland, UK

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    Steven,

    If you are asking if I have some to send to you, I think we can work something out.

    Drop me an email with your info and timeline for the build...

    rody@groovycycleworks.com

    cheers,

    rody

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    Those blocks look great. A slightly less machine intensive alternative to the bolt on guide are small electronics p-clamps. I have not used them on a Rohloff bike, but have had great luck using them for single/ multi speed set ups that require "variable" cable options.

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    Quote Originally Posted by Eric Estlund View Post
    Those blocks look great. A slightly less machine intensive alternative to the bolt on guide are small electronics p-clamps. I have not used them on a Rohloff bike, but have had great luck using them for single/ multi speed set ups that require "variable" cable options.
    On the subject of variable cable options: I spotted these in the columbus stand at Eurobike
    ____________
    /Marten
    www.m-gineering.nl

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    Default Re: Rohloff and S&S couplers cable routing quandry

    I'm looking at the same problem and saw these on Ceeway. Albeit 6 years too late for Steven.

    Capture.JPG
    Joel Greenblatt

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    Default Re: Rohloff and S&S couplers cable routing quandry

    Quote Originally Posted by Clockwork View Post
    I'm looking at the same problem and saw these on Ceeway. Albeit 6 years too late for Steven.

    Capture.JPG
    And to complete the circle, these are guides that I source from Taiwan and sell to Peter!
    Steven Shand
    www.willowbike.com
    Handbuilt Bicycles - Scotland, UK

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    Default Re: Rohloff and S&S couplers cable routing quandry

    Quote Originally Posted by shand View Post
    And to complete the circle, these are guides that I source from Taiwan and sell to Peter!
    And your fork blades kick ass!


    - Garro.
    Steve Garro, Coconino Cycles.
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    Hecho en Flagstaff, Arizona desde 2003
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    Default Re: Rohloff and S&S couplers cable routing quandry

    I'll also update that I have used the P-clamp solution on a Rohloff now. Worked like a champ.

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    Default Re: Rohloff and S&S couplers cable routing quandry

    I was looking at these as well.

    McMaster-Carr

    Might be a better solution for the CS.
    Joel Greenblatt

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    Default Re: Rohloff and S&S couplers cable routing quandry

    I use the nylon ones, but the same idea. The nylon doesn't cut into the housing or the paint.

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