
Originally Posted by
Tristan
I write the Workshop section for a local magazine and one of the topics covered was swapping cassettes. Figuring I should get my facts straight I talked to the Shimano, Sram, and Campagnolo representatives to find out the official word on grease as I couldn't find any note in any of their installation instructions: Not one of these companies officially recommends or suggests grease on the freehub body splines.
Two of the three representatives said that on their own bike they apply a small smear of grease before fitting the cassette.
My theory is that at some point in history Shimano would have tasked a team of engineers to research and test this topic and if they'd found grease to be of use they would suggest it as their tech-docs and installation instructions are the best in the biz. So I concluded that it doesn't matter whether there is grease there or not.
One thing which does matter is lockring torque: 40Nm is pretty friggin' tight (the veins on your arms will start bulging) and the lockring prevents the cogs creaking or allowing them too much of a chance to dig into an aluminium freehub body. Most people that don't own/use a torque wrench don't apply nearly enough torque to the lockring.
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